MANIX+AF-2500全自動芯片成型系統JR

AF-2500 ADJUSTABLE SMT LEAD FORM SYSTEM
自動SMT芯片切腳/成型系統

The Manix AF-2500 is the industry’s first automatic flat pack trim and form system.  The system is capable of cutting and forming two opposing sides of a component simultaneously to a SMT or reflow form. 

AF-2500成型系統為國際上自動SMT芯片切角成形系統，系統配置雙邊雙工位成型切腳/成型模具，自動完成芯片引腳成型和切腳步驟。

The system is fully adjustable for overall cut length, stand-off height, footpad, component lead thickness, bend radii, component body size, and body to first bend. 

系統多項成型參數可調，包括總切割長度、站高、焊接面長度、引腳厚度、成型半徑、本體尺寸、肩寬等參數可調。

PLC Controller includes operational software and a component library which can store all pertinent component information including micrometer settings, and whether the part is two or four sided.

PLC控制器包括操作軟件和元器件庫，包括成型參數、器件類型等。

Forming and cutting die includes a motorized transport system which eliminates operator handling.

成型模具和切割模具，包括器件自動傳輸，避免人工操作。

Centering station can accurately center all two and four sided flat pack components, including bottom and top lead attachment components.

器件中心定位裝置可以精確定位雙邊和四邊引腳的器件，包括頂部引腳和底部引腳器件。

Safety interlocks prevent operator error.

安全互鎖裝置。

Component handling is at a minimum.  The component is transported through the various stages automatically.  A pick device gently transports the component to the form tooling and then to the cut tooling. 

快速放置器件到上料工位，器件可在上料工位、成型工位、切腳工位自動傳輸。

The AF-2500 includes a PLC controller with operation software, a rugged pneumatic press, a motorized transport mechanism, a fully adjustable forming and cutting die, and a centering device that quickly aligns FP components whether top or bottom brazed, and or standard side lead exit.  Adjustment software and a component library ease system set-up.  Doors with interlocks, LED lighting and AIRCLEAN cut lead removal are standard.

系統包括PLC控制器及控制軟件，堅固穩定的氣壓裝置、電機驅動傳輸裝置、可調式切割成型模具、器件中心定位裝置、元器件成型參數數據庫、安全門互鎖保護、LED照明、壓縮空氣清潔裝置等。




AF-2500 FEATURES AND BENEFITS

☆SYSTEM CONTROLS  系統控制

The software and PLC controller are easy to use.  A menu-driven controller assures mistake-free operation.  A component editor screen retains all of the pertinent information for each component; it can be recalled at a touch of a screen button.  Micrometer settings, component name, and whether or not the component is two or four sided is some of the stored information.  Maintenance levels and component editor are password protected.  A setup level instructs the operator on set-up.  Alarm menus notify if an alarm is present, if present the system will not operate.

PLC控制器操作簡便，菜單式操作，避免操作失誤。器件編輯屏幕顯示所有器件成型參數信息，包括千分尺設置、雙邊/四邊類型、具有編輯和系統維護密碼保護、故障報警提示等功能。



☆ADJUSTABLE DIE  可調模具

The AF-2500 forming and cutting die is fully adjustable for component body size, footpad length, stand-off height, lead thickness, bend radii, and body to first bend distance.  The three stage die forms and cuts two sides of a component simultaneously.  The first stage centers the component, ensuring equal forming and cutting.  The second forms the component to a reflow or SMT form, while retaining the tie bar.  The last stage cuts the component to the proper footpad length.  A transport system includes a cushioned pickup head and a motorized conveyor.  Optional quick change inserts are available for varying lead thicknesses and inside bend radii. Two lead screw thumbscrews adjust all other dimensions.

AF-2500雙邊可調模具，可根據器件類型及成型工藝要求調節各項參數，包括總切割長度、站高、焊接面長度、引腳厚度、成型半徑、本體尺寸、肩寬等參數。三工位模具可同時成型和切割器件雙邊的引腳，工位用于器件中心定位，第二工位用于SMT成型，第三工位切割引腳到所需的焊接面長度。內置傳輸系統，包括緩沖式器件拾取裝置和電機驅動傳動軌道，快速更換的成型模塊（選件），用于不同的引腳厚度和成型半徑。兩個絲桿調節旋紐可調整其它各項成型參數。



☆AIRCLEAN, LIGHTING AND MORE  清潔照明

Troublesome offcut leads and cut tie bars can be difficult to remove.  The AF-2500 includes AIRCLEAN,  a mechanism which directs air at the cut leads and blows them into a waste collection bin.  The AIRCLEAN activates for a few seconds after the cutting stage.
Two LED lights which can be turned off and on illuminate the entire work area, making viewing easy.
Interlock switches prevent machine operation if either the side viewing windows or the two front doors are open.  The PLC prompts the operator of an alarm condition.  Simply close the doors and operation can continue.

系統包括壓縮空氣清潔裝置，引導壓縮空氣將切下的引腳吹到廢料收集盒內，清潔裝置可在切割引腳后自動啟動數秒鐘清潔模具。
內置兩個LED照明燈，方便操作觀察。
前門和側板安全互鎖裝置確保操作安全，PLC安全狀態報警提示。




AF-2500 CUTTING AND FORMING SPECIFICATIONS


Please Note:  Dimensions F and R1/R2 are tooling dependent.  Quick change inserts are fabricated to your exacting dimensions.  Specifications are dependent on each other.  Larger B dimension will reduce maximum C dimension and the opposite is true.  If A is a maximum, B and C are at minimums.

F和R1/R2尺寸與可更換式模塊有關，加大B的尺寸將對應減小C的尺寸，如果器件本體尺寸A達到，對應B和C將會接近最小尺寸。


AF-2500 SEQUENCE OF OPERATION


Access the COMPONENT TABLE EDIT screen and either choose an existing component stored in the library or create a new one from scratch.  Once chosen, depress SELECT TO RUN.

根據器件參數編輯屏幕和內存的器件目錄，選擇一種器件即可開始運行成型程序。



From the RUN screen, transfer the micrometer settings from the VALUES SELECTED and set the micrometers to those settings.  Before depressing the START button, load the component onto the adjustable centering station ,Rotate the knurled knob until the centering anvils just touch the component body.  If the component is a bottom lead attached component, use the adjustable lead tip centering station.  Once centered, the system is ready to run. 

根據運行屏幕中的設置參數，調節千分尺設置，將器件放置到中心定位裝置上，調節中心定位旋鈕至到夾具正好接觸器件本體，啟動START按鈕。如果引腳從器件底部引出，可采用引腳中心定位裝置。





AF-2500 SEQUENCE OF OPERATION



Once the component is centered, close the safety doors and simply depress the RUN button.  The system will actuate automatically.  The pick-up head will move forward and gently lift the component off of the centering station and transport the component to the forming stage.  Once delivered to the forming stage, the cylinder will lower and form the component to a reflow configuration, retaining the tie bar, ensuring no lead deformation during transport.  After forming, the component moves to the cut stage.  The cylinder then lowers and cuts the leads to the correct dimension specified.

放置器件關閉安全門后啟動成型程序，系統將自動運行，器件拾取頭自動將器件放置到成型工位進行成型，完成后再自動移到切腳工位進行自動切割。



After cutting, the cut tooling will remain closed, encapsulating the component leads, while the AIRCLEAN system activates, depositing off cuts or tie bars into a collection bin, ensuring clean operation each and every time.  Once completed, the component is transported back to the centering station. The operator will either remove and replace for a new component to be formed and cut, or rotate 90 degrees to form and cut the adjacent side og leads if it is a four sided component.  The PLC screen will prompt the operator to replace or rotate the component.   Simply depress the START button and the cycle will repeat.

每次完成切割后，系統啟動氣壓清潔程序，將切下的引腳、碎屑清理到收集盒內，再將器件送回到中心定位裝置上，PLC提示操作者將器件旋轉90°后成型另外兩邊引腳，或重新放置新的器件進行成型。


LOCATION OF MAJOR COMPONENTS



結構布局：
PNEUMATIC PRESS
PLC CONTROLLER
AF-2500 CUTTING/FORMING DIE
LED LIGHTING
SAFETY DOORS W/INTERLOCKS
EMERGENCY STOP, AIR GUAGE, AND REGULATOR

Specifications 技術參數：
Dimensions: 19.5”W X 20.5D X 25.5H 495mm X 521mm X648mm
Weight: 250 lbs./114 kgs.
Air:  80 psi dry air required.
Connection: 1/4” or 6mm Tube
Electrical: 220 VAC single phase Switching power supply.

AF-2500 ACCESSORIES 輔助工具:



FP-TBC Tie Bar Corner Removal Tool
引線框邊角切割裝置

Quickly remove the ceramic corners of Tie Bars on flat pack components.  Simply place the component into the tool and lower the handle.  Tie bar corners will snap off, leaving the tie bars connected to the leads, ready now for the AF-2500 cutting and forming system.

快速安全切割陶瓷引腳邊框的四角，只需將器件放入定位夾持裝置，按壓切割手柄，即可將陶瓷引腳安全折斷去除，避免引腳變型損壞。



M891  Component Measuring Tool
器件站高測試裝置

Lead to body exit can vary, making standoff height setting troublesome.  The M891 quickly measure this dimension, ensuring accurate standoff during forming.

快速準確測量器件成型后焊接面到器件底部之間的站高，滿足PCB板實際工藝要求。